Fix heap fragmentation issues

- Keep-if-fits font buffer reuse (SdCardFont), the page-turn fragmentation fix
- Background-build heap floors + buildTickHeapGate() (the ParsedText::addWord abort fix), with the BLE-shed branch removed
- KOSync TLS gate split (free ≥ 50K, largest block ≥ 20K)
- wolfSSL SP ECC flags + FP_MAX_BITS 8192 in the patch script
- custom_sdkconfig: timer-stack trims (~7KB) and, per your answer, the WiFi IRAM opts (~25-30KB); plus the cloud-component removal the hybrid build requires. All verified present in the generated sdkconfig after the build.
- Web server watchdog registration fix (this branch's handlers already call esp_task_wdt_reset without it)
This commit is contained in:
Justin Mitchell
2026-07-14 15:45:44 -04:00
parent e66de575a1
commit 7cad3cfb0e
14 changed files with 249 additions and 57 deletions
+44 -17
View File
@@ -68,6 +68,22 @@ bool collectUniqueCodepoints(const char* text, uint32_t* codepoints, uint32_t& c
const char* asCStr(const std::string& s) { return s.c_str(); }
const char* asCStr(const char* s) { return s; }
// Keep-if-fits buffer reuse: only reallocate when the needed size exceeds the
// current capacity. Freeing + reallocating slightly different sizes every page
// turn punches non-coalescing holes in the heap (the freed block rarely fits the
// next page's need), eroding the largest contiguous block all session. With
// reuse, capacities converge on the book's max page after a few turns and page
// turns stop touching the allocator. Only three small instantiations exist
// (interval/glyph/byte arrays), so template bloat is negligible.
template <typename T, typename CapT>
bool ensureArrayCapacity(T*& buf, CapT& capacity, const uint32_t needed) {
if (buf && capacity >= needed) return true;
delete[] buf;
buf = new (std::nothrow) T[needed > 0 ? needed : 1];
capacity = buf ? static_cast<CapT>(needed) : 0;
return buf != nullptr;
}
} // namespace
SdCardFont::~SdCardFont() { freeAll(); }
@@ -83,6 +99,9 @@ void SdCardFont::freeStyleMiniData(PerStyle& s) {
s.miniBitmap = nullptr;
s.miniIntervalCount = 0;
s.miniGlyphCount = 0;
s.miniIntervalCapacity = 0;
s.miniGlyphCapacity = 0;
s.miniBitmapCapacity = 0;
freeStyleMiniKern(s);
memset(&s.miniData, 0, sizeof(s.miniData));
s.epdFont.data = &s.stubData;
@@ -109,6 +128,9 @@ void SdCardFont::freeStyleMiniKern(PerStyle& s) {
s.miniKernRightEntryCount = 0;
s.miniKernLeftClassCount = 0;
s.miniKernRightClassCount = 0;
s.miniKernLeftCapacity = 0;
s.miniKernRightCapacity = 0;
s.miniKernMatrixCapacity = 0;
}
void SdCardFont::freeStyleAll(PerStyle& s) {
@@ -311,13 +333,13 @@ bool SdCardFont::buildMiniKernMatrix(PerStyle& s, const uint32_t* codepoints, ui
if (miniLookupKernClass(s.kernRightClasses, s.header.kernRightEntryCount, codepoints[i]) != 0) miniRightCount++;
}
// Step 4: allocate the three mini buffers. The matrix is <1KB in practice
// (<30 × <30 × 1 byte) so fragmentation is a non-issue.
// Step 4: size the three mini buffers (reused across pages when they fit; the
// per-page sizes vary by a few entries, which as free+realloc churn was punching
// non-coalescing holes in the heap every page turn).
const uint32_t matrixBytes = static_cast<uint32_t>(numLeft) * numRight;
s.miniKernLeftClasses = new (std::nothrow) EpdKernClassEntry[miniLeftCount];
s.miniKernRightClasses = new (std::nothrow) EpdKernClassEntry[miniRightCount];
s.miniKernMatrix = new (std::nothrow) int8_t[matrixBytes];
if (!s.miniKernLeftClasses || !s.miniKernRightClasses || !s.miniKernMatrix) {
if (!ensureArrayCapacity(s.miniKernLeftClasses, s.miniKernLeftCapacity, miniLeftCount) ||
!ensureArrayCapacity(s.miniKernRightClasses, s.miniKernRightCapacity, miniRightCount) ||
!ensureArrayCapacity(s.miniKernMatrix, s.miniKernMatrixCapacity, matrixBytes)) {
LOG_ERR("SDCF", "Failed to allocate mini kern (%u+%u+%u bytes)", miniLeftCount * 3u, miniRightCount * 3u,
matrixBytes);
freeStyleMiniKern(s);
@@ -793,12 +815,19 @@ int SdCardFont::prewarmStyle(uint8_t styleIdx, const uint32_t* codepoints, uint3
return missed;
}
// Build mini intervals from sorted codepoints
freeStyleMiniData(s);
// Build mini intervals from sorted codepoints. Reset counts and fall back to the
// stub until the rebuild completes, but KEEP the existing buffers (keep-if-fits
// reuse) — the free-and-realloc-per-page pattern here was a primary fragmenter.
s.miniIntervalCount = 0;
s.miniGlyphCount = 0;
s.miniKernLeftEntryCount = 0;
s.miniKernRightEntryCount = 0;
s.miniKernLeftClassCount = 0;
s.miniKernRightClassCount = 0;
memset(&s.miniData, 0, sizeof(s.miniData));
s.epdFont.data = &s.stubData;
uint32_t intervalCapacity = validCount;
s.miniIntervals = new (std::nothrow) EpdUnicodeInterval[intervalCapacity];
if (!s.miniIntervals) {
if (!ensureArrayCapacity(s.miniIntervals, s.miniIntervalCapacity, validCount)) {
LOG_ERR("SDCF", "Failed to allocate mini intervals for style %u", styleIdx);
delete[] mappings;
return static_cast<int>(cpCount);
@@ -816,15 +845,14 @@ int SdCardFont::prewarmStyle(uint8_t styleIdx, const uint32_t* codepoints, uint3
}
}
// Allocate mini glyph array
s.miniGlyphCount = validCount;
s.miniGlyphs = new (std::nothrow) EpdGlyph[s.miniGlyphCount];
if (!s.miniGlyphs) {
// Mini glyph array (reused across pages when it fits)
if (!ensureArrayCapacity(s.miniGlyphs, s.miniGlyphCapacity, validCount)) {
LOG_ERR("SDCF", "Failed to allocate mini glyphs for style %u", styleIdx);
delete[] mappings;
freeStyleMiniData(s);
return static_cast<int>(cpCount);
}
s.miniGlyphCount = validCount;
// Build sorted read order for sequential I/O
uint32_t* readOrder = new (std::nothrow) uint32_t[validCount];
@@ -891,8 +919,7 @@ int SdCardFont::prewarmStyle(uint8_t styleIdx, const uint32_t* codepoints, uint3
totalBitmapSize += s.miniGlyphs[i].dataLength;
}
s.miniBitmap = new (std::nothrow) uint8_t[totalBitmapSize > 0 ? totalBitmapSize : 1];
if (!s.miniBitmap) {
if (!ensureArrayCapacity(s.miniBitmap, s.miniBitmapCapacity, totalBitmapSize)) {
LOG_ERR("SDCF", "Failed to allocate mini bitmap (%u bytes) for style %u", totalBitmapSize, styleIdx);
delete[] readOrder;
delete[] mappings;
+14 -1
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@@ -163,13 +163,22 @@ class SdCardFont {
// Stub EpdFontData returned when not prewarmed
EpdFontData stubData{};
// Mini EpdFontData built during prewarm
// Mini EpdFontData built during prewarm. Buffers are kept-if-fits across pages
// (capacities below track allocated sizes): freeing and reallocating slightly
// different sizes on every page turn was a primary heap fragmenter — each page's
// freed hole rarely fit the next page's need, so maxAlloc eroded all session.
// After a few pages the capacities converge on the book's max and page turns
// stop allocating entirely. freeStyleMiniData() still releases everything (and
// zeroes capacities) for style eviction / font unload.
EpdFontData miniData{};
EpdUnicodeInterval* miniIntervals = nullptr;
EpdGlyph* miniGlyphs = nullptr;
uint8_t* miniBitmap = nullptr;
uint32_t miniIntervalCount = 0;
uint32_t miniGlyphCount = 0;
uint32_t miniIntervalCapacity = 0;
uint32_t miniGlyphCapacity = 0;
uint32_t miniBitmapCapacity = 0;
// Per-page mini kern matrix (built by buildMiniKernMatrix on each full
// prewarm). miniKernLeftClasses/miniKernRightClasses map ONLY the codepoints
@@ -184,6 +193,10 @@ class SdCardFont {
uint8_t miniKernLeftClassCount = 0;
uint8_t miniKernRightClassCount = 0;
int8_t* miniKernMatrix = nullptr;
// Kept-if-fits capacities, same rationale as the mini glyph buffers above.
uint16_t miniKernLeftCapacity = 0;
uint16_t miniKernRightCapacity = 0;
uint32_t miniKernMatrixCapacity = 0;
// The EpdFont whose data pointer we manage
EpdFont epdFont{&stubData};
+4 -4
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@@ -138,13 +138,13 @@ class GfxRenderer {
// Non-blocking refresh: starts the waveform and returns so CPU work (e.g.
// grayscale strip rendering) can overlap the panel's refresh time. The
// framebuffer must stay untouched until waitRefreshComplete(). Falls back to
// a blocking refresh when fadingFix is enabled or the panel lacks async
// a blocking refresh when fadingFix is enabled or the panel lacks deferral
// support. See HalDisplay::displayBufferAsync for the baseline contract.
void displayBufferAsync(HalDisplay::RefreshMode refreshMode = HalDisplay::FAST_REFRESH) const;
void waitRefreshComplete() const;
// True when displayBufferAsync() genuinely overlaps: panel has real async
// support and fadingFix isn't forcing the blocking path. Callers can skip
// overlap scaffolding (e.g. whole-plane grayscale buffers) when false.
// True when displayBufferAsync() genuinely overlaps: panel defers and
// fadingFix isn't forcing the blocking path. Callers can skip overlap
// scaffolding (e.g. whole-plane grayscale buffers) when false.
bool supportsAsyncRefresh() const;
// EXPERIMENTAL: Windowed update - display only a rectangular region
// void displayWindow(int x, int y, int width, int height) const;
+18 -4
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@@ -22,7 +22,21 @@ constexpr char DEVICE_ID[] = "crosspoint-reader";
// footprint is smaller than mbedTLS's old ~48KB peak, but keep a conservative
// floor. Check both total free heap and largest contiguous block so fragmented
// heap does not fall through into a failed TLS allocation path.
constexpr uint32_t MIN_HEAP_FOR_TLS = 55000;
// MEMFIX-PORT: TLS heap gate; portable
// Field data (July 2026): launching sync from a reader session lands at
// 51.9-58.2 KB free / 42-53 KB maxAlloc after WiFi comes up. wolfSSL handles
// allocation failure by returning MEMORY_E (no abort under -fno-exceptions),
// so an optimistic attempt degrades to the same clean "sync failed" as the
// gate — the gate only needs to keep out states where a doomed handshake
// would waste tens of seconds, not guarantee success.
//
// Free and largest-block have separate requirements: with SP ECC
// (WOLFSSL_HAVE_SP_ECC) the handshake's crypto uses fixed 256-bit arrays, so
// the largest single TLS allocation is the ~17 KB wolfSSL record buffer, not
// a run of fast-math bignums. A handshake was measured succeeding inside a
// 43 KB largest block; requiring 50 KB contiguous refused syncs that fit.
constexpr uint32_t MIN_FREE_FOR_TLS = 50000;
constexpr uint32_t MIN_BLOCK_FOR_TLS = 20000;
// Apply the shared KOSync auth headers after begin(). x-auth-* is the native
// KOSync scheme; Basic auth is added for Calibre-Web-Automated compatibility.
@@ -39,9 +53,9 @@ void applyAuthHeaders(freeink::SecureHttpClient& http) {
bool insufficientHeap() {
const uint32_t freeHeap = ESP.getFreeHeap();
const uint32_t maxAllocHeap = ESP.getMaxAllocHeap();
if (freeHeap < MIN_HEAP_FOR_TLS || maxAllocHeap < MIN_HEAP_FOR_TLS) {
LOG_ERR("KOSync", "Insufficient heap for TLS handshake: %u bytes free, %u max alloc (need %u)", freeHeap,
maxAllocHeap, MIN_HEAP_FOR_TLS);
if (freeHeap < MIN_FREE_FOR_TLS || maxAllocHeap < MIN_BLOCK_FOR_TLS) {
LOG_ERR("KOSync", "Insufficient heap for TLS handshake: %u bytes free (need %u), %u max alloc (need %u)", freeHeap,
MIN_FREE_FOR_TLS, maxAllocHeap, MIN_BLOCK_FOR_TLS);
return true;
}
return false;
+4 -4
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@@ -43,12 +43,12 @@ class HalDisplay {
// while the panel refreshes on its own. The framebuffer must stay untouched
// until waitRefreshComplete(), and the caller must rebuild the differential
// baseline before the next differential update (the tiled grayscale cleanup
// does). Panels without async support fall back to a blocking refresh.
// does). Panels without deferral fall back to a blocking refresh.
void displayBufferAsync(RefreshMode mode = RefreshMode::FAST_REFRESH);
// Block until a pending async refresh completes (no-op when none is).
// Block until a pending deferred refresh completes (no-op when none is).
void waitRefreshComplete();
// True when displayBufferAsync() genuinely overlaps (panel driver has real
// async support); false where it falls back to a blocking refresh.
// True when displayBufferAsync() genuinely overlaps (panel driver defers);
// false where it falls back to a blocking refresh.
bool supportsAsyncRefresh() const;
void refreshDisplay(RefreshMode mode = RefreshMode::FAST_REFRESH, bool turnOffScreen = false);